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Defoaming Technology Dairy Industry Packaging Lines

Dairy Defoaming Equipment Delivering Production Efficiency and Productivity Gains

Performance Guarantee

All bubble-tech defoaming units are backed-up with a performance guarantee.

Foam Control Models

LCU-100 model designed for filling speeds 2000 to 20000 bottles or cans per hour

S-300 model designed for filling speeds up to 50,000 bottles or cans per hour

S-500 model designed for filling speeds up to 85,000 bottles per hour or 120,000 cans per hour

Key Benefits To The Dairy Packaging Line

  1. Eliminate contamination and risk of microbiological effects on the caps, seals and body of package resulting in reduced package rejects and significantly improved quality. Enhanced hygiene, reduced contamination on package and filler: due to the foam control effect, dairy stays in the bottle, can or carton instead of contaminating the bottle and carton filling line zone resulting in a cleaner line and potentially reduced cleaning cycles/CIP (energy, water, chemical saving, reduced down time on filler). Eliminating contamination and risk for microbial growth on the caps, threads and seal of the package.
  2. Increased filling line speed (5-40%): enhanced productivity gains or reduced operational days per week (savings on labour, energy, water, cleaning cycle/chemicals, waste treatment)
  3. Reduced dairy losses by an average 1ml to 5ml per carton can or bottle: due to the foam compression effect, dairy losses are reduced and more dairy is kept in the bottle or carton. Adjustment of the fill settings (volumetric filler) or tube length on filler valves (mechanical filler) allows for the dairy saving to be realized.
  4. Reduced dairy waste (waste treatment cost): reduced waste treatment costs (dairy/water/chemicals)
  5. Reduced bottle, can and carton rejects due to underfill: reduced dairy losses, packaging material and reduction in waste treatment costs
  6. Enhanced efficiency of filling lines where nitrogen dosing is applied: due to the defoaming effect in the bottle or package prior to capping, increased nitrogen dosing efficiency and greater nitrogen content in the capped bottle or package.
  7. Applicable to skimmed milk, semi-skimmed milk, full fat milk, dairy mixers/smoothies (fruit flavours, chocolate, caramel, coffee), coffee milk drinks

Key Technical Points

  1. Applicable to any type of filler: standard rotary filler, aseptic or hot-fill lines, linear fillers, pouch fillers
  2. Applicable to Glass, RGB, PET, Can, Carton, Pouch packaging materials (100ml up to 5 liter package size)
  3. Defoaming unit: Easy bolt-on to existing bottle, can, carton or other packaging line operations
  4. Low energy consumption technology (less than 80 watts)
  5. Extremely low maintenance costs (no moving parts associated with the unit)
  6. Fully automated to the filling line plc and operation
  7. Stainless steel design specification: fully resistant to chemicals used in the cleaning process and high pressure hot water
  8. Polished hygienic design for easy clean during the cleaning/CIP cycle
  9. IP67 water proof design specification
  10. No external cooling required for transducer system on the filling line
  11. Installation time of the foam control unit is fast meaning minimum down-time of the line (less than 1 hour)